CAT Titan 250 User Manual

Browse online or download User Manual for Power generators CAT Titan 250. CAT Titan 250 User's Manual

  • Download
  • Add to my manuals
  • Print

Summary of Contents

Page 1 - Generator Set

Oil & Gas and Power Generation ApplicationsTITAN 250Turbomachinery Package SpecificationGenerator Set

Page 2

Turbomachinery Package Specification Titan 250 Generator Set Construction Materials Piping, Manifolds, and Tubing < 10.2 cm (4 in.) Note (a) 316L

Page 3 - Table of Contents

Turbomachinery Package Specification Titan 250 Generator Set 3 Titan 250 Gas Turbine 3.1 General Description The two-shaft Titan 250 gas turbine (F

Page 4

Turbomachinery Package Specification Titan 250 Generator Set For combustion, the gas turbine requires approximately one-fourth of the total air it co

Page 5 - Table of Figures

Turbomachinery Package Specification Titan 250 Generator Set Construction Materials Compressor Case - Forward Section Nodular Iron - Aft Section

Page 6 - 1 Introduction

Turbomachinery Package Specification Titan 250 Generator Set 4 Reduction-Drive Gearbox 4.1 General Description The reduction-drive gearbox (Figure 5)

Page 7 - 2.2 Package Description

Turbomachinery Package Specification Titan 250 Generator Set 5 Generator and Associated Equipment 5.1 General Description For maximum flexibility, t

Page 8

Turbomachinery Package Specification Titan 250 Generator Set Any variations in bus potential will also be sensed and corrected by this circuit. After

Page 9

Turbomachinery Package Specification Titan 250 Generator Set armature and a three-phase, full-wave, diode-type bridge rectifier that rotates with the

Page 10

Turbomachinery Package Specification Titan 250 Generator Set 6 Start System 6.1 General Description The start system includes a direct-drive AC start

Page 11 - 3 Titan 250 Gas Turbine

Turbomachinery Package Specification Titan 250 Generator Set 6.2.2 Variable Frequency Drive The VFD (Figure 7) is a motor speed controller that prov

Page 12

TURBOMACHINERY PACKAGE SPECIFICATION TitanTM 250 Generator Set Solar Turbines Incorporated P.O. Box 85376 San Diego,

Page 13

Turbomachinery Package Specification Titan 250 Generator Set Table 4. Start System Specifications Variable Frequency Drive Optional Voltage Input Ra

Page 14 - 4 Reduction-Drive Gearbox

Turbomachinery Package Specification Titan 250 Generator Set Applicable Engineering Specifications Solar’s Engineering Specification ES 1593 Guideli

Page 15 - 5.2 Functional Description

Turbomachinery Package Specification Titan 250 Generator Set 7 Fuel System 7.1 General Description The fuel system (Figure 10), in conjunction with t

Page 16

Turbomachinery Package Specification Titan 250 Generator Set • Fuel pilot control valve • Fuel pilot manifold • Inlet gas filter/coalescer loose s

Page 17

Turbomachinery Package Specification Titan 250 Generator Set Customer-Furnished Pilot Air System Fluid Clean-Dry Air Air Quality See Note (d) Minimu

Page 18 - 6 Start System

Turbomachinery Package Specification Titan 250 Generator Set 8 Lubrication System 8.1 General Description The lubrication system, (Figure 11) circula

Page 19

Turbomachinery Package Specification Titan 250 Generator Set fire, control system failure, emergency stop, or if a turbine over-speed is detected by

Page 20

Turbomachinery Package Specification Titan 250 Generator Set Figure 11. Typical Lube Oil System 8.1.7 Lube Oil Vent Flame Arrestor The lube oil ven

Page 21

Turbomachinery Package Specification Titan 250 Generator Set Maximum Flow Demand Rate 4.67 nm3/min. (165 scfm) Main Lube Oil Duplex Filters Type Sel

Page 22 - 7 Fuel System

Turbomachinery Package Specification Titan 250 Generator Set Applicable Engineering Specifications Solar’s Engineering Specification ES 9-224 Fuel,

Page 23

Turbomachinery Package Specification Titan 250 Generator Set Table of Contents 1 INTRODUCTION...

Page 24

Turbomachinery Package Specification Titan 250 Generator Set 9 Turbotronic 4 Control System 9.1 Overview The Turbotronic 4 control system controls a

Page 25 - 8 Lubrication System

Turbomachinery Package Specification Titan 250 Generator Set REMOTE DESKTOPCOMPUTERAUXILIARYCONSOLEy METERING PANELy TURBINE CONTROL PANELy TT4000CON

Page 26

Turbomachinery Package Specification Titan 250 Generator Set CONTROLLOGIXCONTROLLERVIBRATIONMONITORI/OMODULESBACKUPSHUTDOWNSYSTEMFIRE & GASSYSTEM

Page 27

Turbomachinery Package Specification Titan 250 Generator Set 9.3.4 Vibration Monitoring System The system uses 1701 FieldMonitors and associated sen

Page 28

Turbomachinery Package Specification Titan 250 Generator Set The fuel control valve gradually opens and admits fuel into the combustor through the in

Page 29

Turbomachinery Package Specification Titan 250 Generator Set a post-lube cycle to protect the gas turbine and driven equipment bearings from thermal

Page 30 - 9.2 System Architecture

Turbomachinery Package Specification Titan 250 Generator Set Figure 15. Typical TT4000 Operation Summary Display Screen Figure 16. Typical TT40

Page 31 - COMPUTER

Turbomachinery Package Specification Titan 250 Generator Set Figure 17. Typical TT4000S Engine Summary Screen Figure 18. Typical TT4000S Generat

Page 32 - 9.3 Component Descriptions

Turbomachinery Package Specification Titan 250 Generator Set Minute Log - data are read and stored at one-minute intervals for the previous 62 days,

Page 33

Turbomachinery Package Specification Titan 250 Generator Set Table 7. Turbotronic 4 Control System Specifications Control System Components Control

Page 34

Turbomachinery Package Specification Titan 250 Generator Set 15 MARINIZATION...

Page 35

Turbomachinery Package Specification Titan 250 Generator Set Package End Devices Transmitters 4-20 mA Switches 0-24VDC Thermocouples Type N Resistan

Page 36

Turbomachinery Package Specification Titan 250 Generator Set 10 Generator Control and Monitoring 10.1 General Description For generator control and

Page 37

Turbomachinery Package Specification Titan 250 Generator Set 10.2 Generator Control 10.2.1 Functional Description The Turbotronic 4 control system wo

Page 38

Turbomachinery Package Specification Titan 250 Generator Set During initial turbine generator acceleration, the excitation power is switched off. At

Page 39

Turbomachinery Package Specification Titan 250 Generator Set large power source, protection against excessive kW load is provided by turbine T5 tempe

Page 40

Turbomachinery Package Specification Titan 250 Generator Set Figure 20. Typical Generator Metering Panel 10.2.7 Generator Vibration and Temperature

Page 41 - 10.1 General Description

Turbomachinery Package Specification Titan 250 Generator Set 11 Enclosure 11.1 General Description A driver-only or complete package enclosure can be

Page 42 - 10.2 Generator Control

Turbomachinery Package Specification Titan 250 Generator Set 11.2 Standard Features 11.2.1 Inlet and Exhaust Ventilation Silencers The enclosure ven

Page 43

Turbomachinery Package Specification Titan 250 Generator Set an AC source independent from the package power system. This independent power source is

Page 44

Turbomachinery Package Specification Titan 250 Generator Set The enclosure is also equipped with two gas detectors: one at the gas turbine enclosure

Page 45

Turbomachinery Package Specification Titan 250 Generator Set Table of Figures Figure 1. Typical Titan 250 Gas Turbine Generator Set...

Page 46 - 11 Enclosure

Turbomachinery Package Specification Titan 250 Generator Set On detection of a fire by the optional fire and gas detection system, the fire control p

Page 47 - 11.3 Optional Features

Turbomachinery Package Specification Titan 250 Generator Set Table 9. Enclosure Specifications Enclosure Optional Ventilation Fan Motor Voltage Rati

Page 48

Turbomachinery Package Specification Titan 250 Generator Set Solar’s Applicable Engineering Specifications ES 1593 Guidelines for NEC Compliance of

Page 49 - Turbomachinery Package

Turbomachinery Package Specification Titan 250 Generator Set 12 Air Inlet System 12.1 General Description The gas turbine combustion process require

Page 50

Turbomachinery Package Specification Titan 250 Generator Set 12.1.2 Insect Screens Optional insect screens can be installed on each side of the air i

Page 51

Turbomachinery Package Specification Titan 250 Generator Set Table 10. Air Inlet System Specifications Air Inlet System Pressure Drop Less Than 102

Page 52

Turbomachinery Package Specification Titan 250 Generator Set 13 Exhaust System 13.1 General Description The exhaust system (Figure 25) typically cons

Page 53 - 12 Air Inlet System

Turbomachinery Package Specification Titan 250 Generator Set Table 11. Exhaust System Specifications Exhaust System Temperature Class T2 Total Sys

Page 54

Turbomachinery Package Specification Titan 250 Generator Set 14 Accessory Equipment 14.1 DC Power Supply and Battery Charger System This system prov

Page 55

Turbomachinery Package Specification Titan 250 Generator Set Figure 27. Turbine Cleaning System 14.2.1 On-Crank Cleaning System The on-crank clean

Page 56 - 13 Exhaust System

Turbomachinery Package Specification Titan 250 Generator Set 1 Introduction 1.1 General Description Solar Turbines Incorporated is a worldwide leader

Page 57

Turbomachinery Package Specification Titan 250 Generator Set 14.3 Package Lifting Kit A package lifting kit can be shipped separately that contains

Page 58 - 14 Accessory Equipment

Turbomachinery Package Specification Titan 250 Generator Set Table 12. Accessory Equipment Specifications 120 VDC Battery and Charger System Charger

Page 59

Turbomachinery Package Specification Titan 250 Generator Set 15 Marinization 15.1 General Description The Titan 250 generator sets may be operated i

Page 60 - 14.3 Package Lifting Kit

Turbomachinery Package Specification Titan 250 Generator Set 15.1.7 Certification Certification is typically required to demonstrate offshore turboma

Page 61

Turbomachinery Package Specification Titan 250 Generator Set 16 Quality Assurance and Testing 16.1 Quality Assurance Solar is an International Organ

Page 62 - 15 Marinization

Turbomachinery Package Specification Titan 250 Generator Set • Vibration measurements • Power and heat rate measurements at partial and full load u

Page 63

Turbomachinery Package Specification Titan 250 Generator Set 16.2.6 Source Inspection As an option, Solar can conduct a final product inspection at t

Page 64 - 16.2 Testing

Turbomachinery Package Specification Titan 250 Generator Set 17 Preservation, Installation, and Documentation 17.1 General Description This chapter

Page 65

Turbomachinery Package Specification Titan 250 Generator Set 17.4.2 Alignment Tooling As an option, alignment tooling can be provided to align the re

Page 66

Turbomachinery Package Specification Titan 250 Generator Set • Generator acceptance test report • American Society of Mechanical Engineers (ASME) d

Page 67 - 17.3 Site Requirements

Turbomachinery Package Specification Titan 250 Generator Set 2 Titan 250 Gas Turbine Generator Set 2.1 General Description The Titan 250 gas turbine

Page 68 - 17.5 Documentation

Turbomachinery Package Specification Titan 250 Generator Set • Graphics in a separate window for simultaneous viewing of text with associated illust

Page 69

Turbomachinery Package Specification Titan 250 Generator Set 18 Certification 18.1 General Description Solar’s leadership in the gas turbine industry

Page 70

Turbomachinery Package Specification Titan 250 Generator Set 18.4 Conformité Européenne Mark For installations that require Conformité Européenne (C

Page 71 - 18 Certification

Turbomachinery Package Specification Titan 250 Generator Set 18.5 International Electrotechnical Commission Safety Assessment International Electrote

Page 72 - Zone Definition

Turbomachinery Package Specification Titan 250 Generator Set 18.7 Summary Solar has a continuing program to support customers in ensuring that Solar’

Page 73

Turbomachinery Package Specification Titan 250 Generator Set 19 Support Services 19.1 Construction Services Solar’s Construction Services organizatio

Page 74 - 18.7 Summary

Turbomachinery Package Specification Titan 250 Generator Set 19.3 Contract Power and Leasing Services Solar offers numerous financing options. All o

Page 75 - 19 Support Services

Turbomachinery Package Specification Titan 250 Generator Set Conversion Chart Conversion Factors To Convert From English To S.I. Metric Multiply By

Page 76

Turbomachinery Package Specification Titan 250 Generator Set List of Abbreviations Abbreviations ABS1American Bureau of Shipping ABS2Absolute AGMA A

Page 77 - Conversion Chart

Turbomachinery Package Specification Titan 250 Generator Set Abbreviations (Cont.) HRSG Heat Recovery Steam Generator IEC International Electrotec

Page 78 - List of Abbreviations

Turbomachinery Package Specification Titan 250 Generator Set • Fuel system • Lubricating oil system • Turbotronic™ 4 Control System • Onskid elec

Page 79 - Abbreviations (Cont.)

Turbomachinery Package Specification Titan 250 Generator Set Abbreviations (Cont’d) PF Power Factor PIL Product Information Letter PMG Permanent

Page 80 - Abbreviations (Cont’d)

Turbomachinery Package Specification Titan 250 Generator Set List of Solar’s Engineering Specifications Solar’s Engineering Specifications ES 9-4 I

Page 81

Turbomachinery Package Specification Titan 250 Generator Set Figure 2. Typical Titan 250 Generator Set Service Connections (Driver Skid) Table 1.

Comments to this Manuals

No comments